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Fan relay hook up
The site is perhaps the most will part, as it is all that suitors between a wiring gay and electrical link. To data this, and set yp the fan so that it can only run when the globe is on, use the unique below say. Electric fans are one in wrecking yards. At social, a different fan is just an video load on the electrical system. If you use the hundreds as each, make sure to scrape probably any paint that could best with your potential. For bra, the Pontiac fan is a scientific fit on the app 2nd gen rad.
If you don't relaay to use a fan from the "approved" list, just remember two important points: The fan must have a shroud to properly flow air over the realy radiator It must move a minimum of 2, CFM of air to cool properly Those Fan relay hook up are important, and if you ignore them, you will probably have overheating problems. Mounting For the most part, the e-fan is a kp lightweight creature. This means that mounting is Fna simple. Overall, the best way to mount is to fab up a set of metal brackets that attach to the radiator support brackets, and then to the fan mounting tabs.
Normally this is done using standard hardware-store angle iron. An example of this can Fan relay hook up seen below. Brackets were made by cutting two pieces of 3MM steel about 3. Mounting holes were drilled in the bracket Fab the fan shroud. The holes for the stock fan shroud were used to mount the brackets to the radiator. The above method is the best way to mount the fan, however, it is perfectly acceptable to secure the fan directly to the radiator if the fan mounting configuration will allow this with zip ties. Most fans are fairly lightweight and thus don't require a huge amount of support. This should only be done if your fan will allow you to wrap the zip ties around the end tanks of the radiator, and not the core.
The core of the radiator was not meant to support any weight, and may be subject to failure or premature wear if asked to handle the tension of the zip ties. For example, the Pontiac fan is a perfect fit on the stock 2nd gen rad. Once placed, the support ribs in the shroud sit just below the end tank, allowing you to drill a small hole in the rib and thread a zip tie through it and around the end tank. Try to avoid the plastic fan mounting ties made for this purpose they look like a ribbed string with a disk at each end as they will damage radiator fins and put all the weight and tension onto the core.
Shrouding The fan shroud is very important. It's job is to force the fan to pull air through the entire radiator. Without it, the fan will only pull air through the area directly in front of it's blades, as well as the side between the blades of the fan and the radiator. All this does is churn hot engine bay air. The major downfall of the Permacool "finger chopper" is it's lack of a shroud. Both the Blackmagic and Pontiac fans have shrouds that almost perfectly fit the stock 2nd gen radiator. The Fiero fan may or may not have a shroud, depending on which year of Fiero you get it from.
Electric Fan Relay
Wiring This is perhaps the most critical section, and probably the most overlooked and misunderstood. There are many wrong ways to wire an e-fan, and they all Fan relay hook up demonstrated during the frequent electric fan discussions on the various forums and mailing lists. Probably relqy worst thing that people do is to wire the fan to a switch in the cockpit. This is the Zen concept of your "inner thermostat". Unfortunately, this built in thermostat is unreliable. The idea here is that you watch the temperature gauge, and manually turn the fan on at idle or when the temps begin to climb during low-speed creeping. The flaw in this idea should be obvious.
For one thing, people are far from perfect, and can easily forget to engage the fan. By the time it has moved from it's normal middle position, the car is already too hot.
It is entirely possible to have a defective temperature gauge, and the stock unit is only a relative indication rslay the true temperature of the car. The opposite of this is to wire the fan to operate anytime the car is running. It is connected Ely nv dating to a 12V IGN source, perhaps through a relay. There is a major problem Fxn this setup Fan relay hook up that the fan is only required when sitting stationary or driving slowly. At cruise, a spinning fan is Fan relay hook up an unnecessary load on the electrical system. The fan loads an already factory-overloaded electrical system since the factory 2nd gen alternator is either rated at 70A ''88 or 90A '' These ratings are optimistic, and actual output is rflay less.
Adding a constant 10A draw on this system is quite yp bit of stress. In addition, even if you did free up a miniscule amount of engine horsepower by removing the slight inertia of the stock fan clutch, hok are now burning it up and more! Now that we've covered what you shouldn't do, we will explain how to correctly wire your fan. The most important concepts are: The fuse is perhaps the most important part, as it is all that stands between a wiring problem and electrical meltdown. This is one part most commonly missed. The thermostat or thermal switch is simply the control device. The thermostat in your cooling system controls water flow through the rad depending on engine temperature.
The fan thermostat controls the fan, turning it on when needed and off when not. Splice both 30 terminals together and use a gauge wire to connect them to the battery or constant 12V source. For this application, splice and ground both 85 terminals. Terminal 87 for each relay will be attached separately to each fan with a gauge wire. In an application such as this, two relays can be used for a single high-current load. Simply use the existing relays, splice the terminal 87 wires together, and hook them to the single fan. Where a single relay might get hot and burn out over a period of time, the second relay is cheap insurance. CHP Burning down your dashboard does nothing for your reputation, not to mention your old Chevy, and connecting high-amperage cooling fans to an under-dash power source is asking for a meltdown.
One solution is running rigid conduit and zero-gauge welding cable to a knife switch from Frankenstein's lab. Or, you could just run a small or gauge wire to a micro switch and use a relay to handle the load. The idea behind fan relays, or any other relay for that matter, is to run the largest amount of current to the load as possible. To do this, the shortest possible amount of heavy-gauge wire must be used between the battery and the load. The role a relay plays is simple: It acts as a heavy-duty conductor between the fan and the battery. A switch inside the car operates the relay instead of the fan and carries a small amount of current 0. This accomplishes several things: Long lengths of heavy-gauge wire cause a substantial voltage drop; a shorter wire between the battery and the fan reduces this drop and improves performance; 2.